12-24 VDC 80 A DeltaV Bulk Power Supply Redundancy Module

Installation notes

The following information applies only to part number KJ1503X1-BD2. For other DeltaV redundancy modules with similar characteristics, you can obtain documentation from Emerson Global Support Center at 800-833-8314.
Install this redundancy module on a horizontally oriented DIN rail with the label text right-side up.
Keep the following installation clearances: 40 mm on top, 20 mm on the bottom, 5 mm on the left and right sides when the device is loaded permanently with more than 50% of the rated output current. Increase the side clearance to 15 mm if the adjacent device is a heat source such as a power supply.
This redundancy module can be used in one-to-one and n-to-one redundant systems. Use diodes or other switching arrangements to isolate the redundant power supply outputs from each other.
Connect the two input channels to the 100-240 VAC to 24 VDC 40 A DeltaV Bulk Power Supply for redundant applications.

Specifications

Table: 12-24 VDC 80 A DeltaV Bulk Power Supply Redundancy Module
Item	Specification
Input voltage	12-28 VDC ±30%
Input voltage range	16.8-36.4 VDC
Input current	2x 0-40 A continuous 2x 40-65 A for 5 seconds
Output current	0-80 A continuous 80-130 A for 5 seconds 130 A at continuous overload/short circuit
Input to output voltage drop	50 mV at 2x 20 A input (typical) 85 mV at 1x 40 A input (typical) 95 mV at 2x 40 A input (typical)
Power losses	700 mW at no load (typical) 2.7 W at 2x 20 A input (typical) 3.6 W at 1x 40 A input (typical) 8.3 W at 2x 40 A input (typical)
Temperature range	-40°C to +70°C operational; no derating required
Relative humidity	5 to 95%, non-condensing
Shock	15 g half sine wave for 6 ms, 10 g half sine wave for 11 ms
Vibration	1.6 mm peak to peak from 2 to 17.8 Hz, 2 g from 17.8 to 500 Hz
Dimensions	Height: 12.4 cm (4.9 inches) Width: 4.6 cm (1.8 inches) Depth: 12.7 cm (5.0 inches)

Terminals and wiring

Screw terminals with IP20 finger safe construction are used. The terminals are suitable for field and factory wiring. Use wire that complies with local codes and regulations.

Wire type	Input screw terminals	Output screw terminals
Solid wire	Maximum wire gauge: 16 mm²; 6 AWG	Maximum wire gauge: 35 mm²; 2 AWG
Solid wire	Recommended tightening torque: 1.2 N · m; 10.6 lb. · in.	Recommended tightening torque: 2.5 N · m; 22 lb. · in.
Stranded wire	Maximum wire gauge: 10 mm²; 8 AWG	Maximum wire gauge: 35 mm²; 2 AWG
Stranded wire	Recommended tightening torque: 1.2 N · m; 10.6 lb. · in.	Recommended tightening torque: 2.5 N · m; 22 lb. · in.

Connectors

Figure: Connectors on the 12-24 VDC 80 A DeltaV Bulk Power Supply Redundancy Module

Wiring for redundancy

The 12-24 VDC 80 A DeltaV Bulk Power Supply Redundancy Module can be used in one-to-one and n-to-one applications.

Note

For both one-to-one redundancy and n-to-one redundancy, it is recommended that, if possible, you use separate mains systems for each power supply.

Figure: Wiring for one-to-one redundancy at up to 40 A

Figure: Wiring for n-to-one redundancy at up to 120 A