Enclosure and Power Dissipation Guidelines

Example Enclosure Selection Calculations

Assume the system consists of the following components:

Quantity Product Type Power Dissipation
1 Controller (MD Plus and MX) 14 W
1 AI, 8-channel, 4-20 mA, HART 10.1 W
1 AO, 8-channel, 4-20 mA 11.9 W
1 DI, 8-channel, 24 VDC, isolated 3.6 W
1 DO, 8-channel, 24 VDC, high side (driving 8 solenoids) 3.7 W + 16.4 W
2 DO, 8-channel, 120/230 VAC, isolated 12.2 W
2 DI, 8-channel, 120 VAC, isolated 6.8 W
1 System power supply (AC/DC) 4.4 W
1 Bulk AC to 24 VDC power supply 22 W
Total power 105.1 W

Assume ambient temperature is 35°C. The DeltaV components are rated for an ambient temperature of 60°C. Therefore, the enclosure design temperature rise must be less than 60 - 35 = 25°C with 105.1 W of heat dissipation within it.

If the surface area of the enclosure is insufficient to dissipate the heat, you can use cooling options such as fans or blowers to improve heat dissipation.

Note

The actual temperature rise varies with layout, enclosure location, and other factors. If the application is critical or if the exact conditions are undetermined, follow your standard corporate/plant safety standards. Cabinet manufacturers recommend a safety margin of 25%.