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Automatically replacing fieldbus devices

The DeltaV system supports the automatic replacement of fieldbus devices when AMS Device Manager (licensed or unlicensed) is installed. When fieldbus device auto-replacement is enabled as a DeltaV system property on the ProfessionalPLUS workstation, it is possible to automatically replace a fieldbus device on a segment as long as the replacement device matches the manufacturer, type, revision, and device tag of a configured device placeholder in the DeltaV Explorer.

To enable automatic fieldbus device replacement, select the active database in the DeltaV Explorer, select Properties from the context menu, and select the Enable Fieldbus Device Auto-replacement option. The active database is at the top level in the DeltaV Explorer hierarchy. By default the active database is DeltaV_System.

Important

Process loops that are configured to run in replacement devices begin running immediately after the device is replaced. To prevent process disturbances, certain types of fieldbus devices require preconfiguration such as routine calibration and sensor configuration before commissioning.

Direction of Data Transfer

The direction of data transfer, that is whether the configuration data is transferred from the device to the placeholder or from the placeholder to the device, is determined by the Device data is master option on the active database's Properties dialog. The active database is at the top level in the DeltaV Explorer hierarchy. In the above image, the active database is DeltaV_System. When the Device data master option is enabled, the device's configuration data overwrites the device placeholder's configuration data in the database during automatic device replacement. When this option is not enabled, the device placeholder's configuration data in the database overwrites the device's configuration data during automatic device replacement. When the Enable Fieldbus Device Auto-replacement option is enabled, the Device data is master option is not enabled by default.

Before replacing a device, be sure that the port is downloaded and that the placeholder device is commissioned and downloaded. A blue triangle on an item in DeltaV Explorer indicates that the item needs downloading. For example, the port in the following image needs downloading.

Figure: Port with Blue Triangle

To automatically replace a device, simply disconnect the existing device, and connect the replacement device.

For the replacement service to start and complete properly ensure that:

Monitoring the Device Replacement Progress

While replacing a fieldbus device, use the Automatic Fieldbus Device Replacement/Commission Monitor to monitor the progress of the device replacement process. Open DeltaV Diagnostics and click ToolsAutomatic Fieldbus Device Replacement/Commission Monitor.

The information on the replacement progress is not automatically updated in this dialog; click the Refresh button periodically to update it. Click the Help button for more information on this dialog.

Examine any System Messages in Process History View

After device replacement is complete, it is good practice to use the Process History View application to examine how the process functioned during device replacement. For example, you would want to ensure that there are no configuration errors with modules running in devices that were replaced. Click StartDeltaV OperatorProcess History View. Use the online help for information on using the application. The following image shows a fieldbus device replacement event in Process History View.

Common Error Messages Seen in Process History View

Message Explanation Corrective action

Automatic fieldbus device replacement: [Device path and tag. Replace [Device ID of original device] with [Device ID of replacement device] not started: User selects reconciling to device, but AMS cannot.

When the Device data is master option is not selected, the automatic device replacement or commissioning service supports only those devices with a "No download" list included in the device description file (DD). This file is provided by the device manufacturer. The "No download" list is unique to each revision of each device and indicates certain parameters such as sensor calibration that cannot be overwritten by the database.

This error message is most commonly seen when attempting to commission or replace a device under the following circumstances:

The Device data is master option is not selected

The required "No download list" has not been provided by the device manufacturer

Visit the DeltaV website under Resources for device description files that support automatic fieldbus device replacement as they become available. In addition, visit the website to:

  • Determine if a particular device or revision supports auto replacement

  • Download the device description files

  • Find instructions on how to incorporate the device description files into your DeltaV system

If the replacement device is not found on the website, it does not support automatic fieldbus device replacement. In this case, manually commission the device in DeltaV Explorer.

Automatic fieldbus device replacement: [Device path and tag. Replace [Device ID of original device] with [Device ID of replacement device] failed:...Reconcile Started. AMS reconcile failed. The error code is 0x80004005..Failed.

Reconciliation with the AMS Device Manager database has failed for this device.

Manually commission the device in DeltaV Explorer.